Flue Gas Spray Filtration System C Construction and Application Description

Application:
The flue gas filtration system is designed for final-stage exhaust gas purification. It removes fine dust and mist particles through a multi-stage process that includes extreme cooling spray treatment, dust removal, demisting, and stainless-steel mesh filtration. The process ensures clean, purified flue gas discharge that meets environmental emission standards.

General Configuration:
The system consists of two main spray towers and a terminal stainless-steel mesh filter:

1. First-Stage Spray Tower (Primary Scrubber):

Equipped with internal Pall Rings (Raschig Rings), this tower performs extreme cooling and initial dust removal from high-temperature exhaust gas.

The flue gas enters and collides directly with high-velocity spray jets, rapidly reducing its temperature and allowing dust particles to settle.

2. Second-Stage Spray Tower (Secondary Scrubber):

Also packed with Pall Rings, the secondary tower provides further dust and fine particle removal.

The cleaned gas is then guided to the induced draft fan (ID fan) for extraction.

3. Induced Draft Fan and Stainless-Steel G4 Mesh Filter:

The ID fan maintains negative pressure in the ducting system, drawing treated gas toward the outlet.

The exhaust passes through the final G4 stainless-steel mesh filter, achieving fine dust and mist separation before discharge.

Soluciones de Incineración de Residuos Médicos en África de Habla Hispana y Francófona: La Experiencia de HICLOVER

Una Necesidad Creciente en África Occidental y Central

En países como Guinea Ecuatorial y Malí, la gestión de los residuos médicos es un desafío urgente para hospitales, clínicas y programas de salud pública. El aumento de los desechos infecciosos, plásticos con contenido de PVC y jeringas usadas requiere equipos modernos capaces de garantizar la seguridad sanitaria y cumplir con las normas ambientales internacionales.

La Ventaja de los Incineradores HICLOVER

Los incineradores HICLOVER están diseñados para funcionar en entornos complejos donde la composición de los residuos es muy variable. Entre los modelos más adecuados para las necesidades regionales destacan el TS100 (100 kg/h) y el TS200 (200 kg/h), ya implementados en varios proyectos gubernamentales y hospitalarios en África de habla hispana y francófona.

Características Técnicas Principales

• Doble cámara de combustión: primaria para la destrucción inicial, secundaria a 1100 °C con un tiempo de retención ≥ 2 segundos para reducir emisiones de dioxinas y furanos.

• Control PLC automatizado: gestión de la temperatura, del encendido y del aire secundario, garantizando un funcionamiento seguro y eficiente.

• Revestimiento refractario de alta calidad: resistente a ciclos térmicos intensos y con una vida útil prolongada.

• Opciones de tratamiento de gases:

  1. Lavador húmedo (Wet Scrubber) para eliminar gases ácidos.

  2. Torre de lavado + desnebulización + adsorción de carbón activado + filtro de mangas, cumpliendo con los requisitos de financiadores internacionales (Banco Mundial, ONU, OMS).

Ejemplos de Aplicaciones Regionales

• Guinea Ecuatorial: hospitales en Malabo y Bata requieren soluciones modernas para cumplir con los estándares internacionales de gestión de residuos.

• Malí: clínicas en Bamako y programas de cooperación internacional buscan sistemas de incineración con tratamiento avanzado de humos.

• Otros países africanos bilingües (francés y español): proyectos apoyados por la OMS y el PNUD favorecen sistemas móviles y en contenedor como el TS200.

Por Qué Elegir HICLOVER en África

• Adaptabilidad: disponibles en versión contenedorizada, ideales tanto para zonas rurales como para hospitales urbanos.

• Confianza institucional: seleccionados en múltiples proyectos de ministerios de salud y defensa en África.

• Cumplimiento internacional: emisiones conformes a normas europeas y recomendaciones de la OMS.

• Durabilidad y eficiencia: bajo consumo de combustible, mantenimiento sencillo y piezas de repuesto disponibles.

Conclusión

La demanda de soluciones modernas de incineración de residuos médicos está aumentando rápidamente en Guinea Ecuatorial, Malí y otros países de África bilingüe. Con modelos de alto rendimiento como el HICLOVER TS100 y TS200, hospitales, centros de investigación y programas gubernamentales pueden contar con una solución fiable, robusta y conforme a las normas internacionales.

Para más información y especificaciones:
www.hiclover.com
sales@hiclover.com

HICLOVER TS200 Medical Waste Incinerator in Pakistan: High-Capacity and Advanced Smoke Emission Control

Introduction: Waste Management Challenges in Pakistan

Pakistan faces increasing challenges in medical and biological waste management. With a growing population and rapid urbanization, hospitals in cities like Karachi, Lahore, Islamabad, and Peshawar generate large volumes of hazardous waste every day. Traditional disposal methods such as open burning or poorly controlled furnaces create serious risks of air pollution, dioxin emissions, and public health hazards.

In this context, the HICLOVER TS200 incinerator offers a proven solution: 200 kg/hour burn rate, designed to handle complex waste streams while meeting international emission standards.

HICLOVER TS200: Key Specifications

• Model: TS200 (PLC Control)

• Average Capacity: 200 kg/hour

• Primary Combustion Chamber: 1,980 liters (reinforced refractory lining)

• Secondary Combustion Chamber: 800 liters (retention ≥2 seconds, ≥1100°C)

• Fuel: Diesel / LPG / Natural Gas

• Control: PLC automation with intelligent temperature sensors

• Application: Suitable for district hospitals, university medical centers, and large clinics across Pakistan

The TS200 is specifically engineered for Pakistan’s diverse waste types, including high-moisture infusion bags, plastics with high PVC content, and sharps disposal.

Advanced Smoke Emission Control Systems

In Pakistan, environmental agencies and donor-funded projects (WHO, UNDP) are increasingly requiring advanced smoke treatment technology. HICLOVER offers flexible configurations to adapt to local compliance and budget needs:

1. Optional Wet Scrubber

   • Single tower spray system

   • Integrated ID fan, water tank, and circulation pump

   • Removes acid gases such as HCl and SO₂

2. Optional Secondary Wet Scrubber

   • Multi-stage system including Washing Tower, Cooling, and Defogging

   • Equipped with spray tower, ID fan, water tank, defogging device, and water pump

   • Reduces visible smoke and improves air quality

3. Quench Tower + Washing Scrubber + Defogging Tower + Activated Carbon Adsorption + Baghouse Filter

   • Full high-efficiency emission control package

   • Includes ID fan, dosing system, built-in water tank, and air compressor

   • Captures particulates, neutralizes acid gases, adsorbs dioxins/furans, and removes heavy metals

   • Recommended for projects in Karachi Port Qasim, Lahore industrial area, and donor-funded hospitals

Relevance for Pakistan

• Provincial hospitals in Punjab and Sindh require on-site incinerators to comply with environmental rules.

• Teaching hospitals in Lahore and Karachi prefer PLC-controlled systems for reliability and training purposes.

• Emergency relief facilities in Khyber Pakhtunkhwa and Balochistan benefit from containerized/mobile versions of TS200, ensuring rapid deployment in rural zones.

In local context:
“پاکستان میں جدید میڈیکل ویسٹ انسی نیریٹر کی طلب تیزی سے بڑھ رہی ہے، اور HICLOVER TS200 اس ضرورت کو پورا کرتا ہے۔”
(Translation: In Pakistan, the demand for modern medical waste incinerators is rapidly increasing, and the HICLOVER TS200 meets this need.)

Conclusion

The HICLOVER TS200 incinerator provides Pakistan with a reliable, high-capacity, and environmentally compliant solution for medical waste disposal. Combined with advanced smoke emission control systems such as wet scrubbers and baghouse filters, it ensures clean air and safe healthcare environments.

Hospitals, universities, and donor-funded programs in Pakistan can confidently adopt the TS200 to achieve sustainable, WHO-aligned waste treatment.

For specifications and project consultation:
www.hiclover.com
sales@hiclover.com

Advanced Medical Waste Incineration Solutions for Mauritania’s Healthcare Sector

Addressing the Growing Waste Management Challenge

Mauritania’s healthcare system, like many in West Africa, faces increasing pressure to safely dispose of infectious and hazardous medical waste. With expanding vaccination programs, hospitals, and regional clinics, the demand for environmentally compliant incineration systems has never been greater. Traditional open burning or low-temperature disposal methods no longer meet international health and environmental standards. To close this gap, Mauritania has defined technical requirements aligned with EU Directive 2000/76/EC and WHO guidelines, emphasizing dual-chamber high-temperature incineration and modern air pollution control systems.

HICLOVER’s Technical Response

HICLOVER has developed incineration systems that directly meet Mauritania’s specifications, ensuring both operational efficiency and compliance with strict emission controls. The proposed solution includes:

Combustion Chambers

• Dual chamber design (primary + secondary) with refractory lining ≥ 230 mm, high-alumina content (65% Al₂O₃), resistant up to 1750°C.

• Operating temperatures: primary chamber ≥ 850°C, secondary chamber up to 1100–1200°C, maintaining a gas residence time ≥ 2 seconds to ensure destruction of persistent organic pollutants (POPs).

Performance

• Processing capacity: 30–50 kg/hour, suited for regional healthcare facilities.

• Combustion efficiency ≥ 99%, reducing ash residue to ≤ 3–10% of initial waste weight.

• Non-combustible waste deformation: ensures destruction of sharps, glass vials, and metal components.

Construction & Safety

• CS steel structure with watertight ash feed and discharge doors under slight vacuum to prevent leaks.

• Thermal insulation ensures external surfaces remain ≤ 70°C for operator safety.

• PLC automated control with digital interface, data recording, alarms, and interlocks to prevent unsafe operation.

• Operators PPE Kit (3 full sets) supplied for safe handling.

Emission Treatment

To comply with EU and WHO standards, HICLOVER integrates:

• Quench tower for rapid cooling to prevent dioxin formation.

• Desulfurization and acid gas scrubber for HCl, HF, and SO₂ removal.

• Demister tower for fine droplet separation.

• Activated carbon adsorption unit for heavy metals and dioxins/furans.

• Baghouse filter for particulate matter (dust ≤ 10 mg/m³).

• Chemical dosing system for precise neutralization.

Emission limits achieved:

• CO ≤ 50 mg/m³

• Total Organic Carbon ≤ 10 mg/m³

• HCl ≤ 10 mg/m³, HF ≤ 1 mg/m³, SO₂ ≤ 50 mg/m³, NOx ≤ 200 mg/m³

• Dioxins/Furans ≤ 0.1 ng I-TEQ/Nm³

Supporting Infrastructure

• Fuel tank: 200 liters with pumps, filters, flame arrestors, leak detection, and safety valves.

• Diesel-fired burners from Italy for reliable ignition and efficiency.

• Chimney height ≥ 3 m (stainless steel or CS), equipped with sampling ports for compliance monitoring.

• Ash handling system with extraction doors and trolley for safe disposal.

Strategic Importance for Mauritania

By adopting HICLOVER’s incinerator systems, Mauritania can ensure:

• Compliance with international emission standards, safeguarding communities and the environment.

• Reliable and scalable medical waste treatment capacity for hospitals, vaccination campaigns, and regional clinics.

• Reduced dependence on unsafe open burning, a common but high-risk practice.

• Enhanced operator safety through automated controls, PPE kits, and robust insulation.

• A long-term sustainable solution with two years of spare parts supply and training for local operators.

Conclusion

For Mauritania, the deployment of modern double-chamber, EU-compliant incinerators represents a turning point in healthcare waste management. HICLOVER’s systems are specifically engineered to meet these requirements, combining high combustion performance with advanced emission control and safe, user-friendly operation. This positions Mauritania to protect public health, comply with international obligations, and build resilient waste management capacity for years to come.

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HICLOVER PLC controlled incinerator for african hospitals

Incinérateur de déchets médicaux au Bénin : une solution conforme aux normes CE, à haute capacité et adaptée aux besoins locaux

HICLOVER, spécialiste international reconnu dans la fabrication et l’exportation d’incinérateurs de déchets médicaux, présente son modèle spécifiquement configuré pour répondre à un récent appel d’offres au Bénin. Cette solution associe performance environnementale, robustesse et technologie moderne, tout en respectant les exigences strictes des normes CE ou FDA.

 Caractéristiques techniques détaillées

Chambre de combustion principale

• Parois intérieures entièrement isolées avec des matériaux réfractaires de haute qualité, garantissant une excellente rétention thermique et une grande durabilité.

• Dimensions internes adaptées aux besoins locaux : 1060 x 800 x 700 mm (+/- 5%) pour optimiser la capacité et l’ergonomie de chargement.

• Capacité de chargement minimale : 200 kg, permettant le traitement efficace des déchets hospitaliers et biologiques.

• Puissance calorifique : jusqu’à 420 kW (au lieu de 390 kW), offrant une montée en température plus rapide et une meilleure efficacité de destruction.

• Principe de chauffage à double passage, pour améliorer le rendement thermique et réduire la consommation de carburant.

Chambre de post-combustion (afterburner)

• Entièrement isolée, fabriquée avec des briques réfractaires spéciales et une isolation à faible masse thermique.

• Température minimale garantie : 1100°C, assurant une destruction totale des fumées et des polluants.

• Contrôle automatique par ventilateurs de combustion pilotés et allumage on-off selon la température.

 Commande et sécurité

• Automate programmable (PLC) pour gérer tous les cycles, la sécurité et la maintenance préventive.

• Écran tactile de 6 pouces pour un pilotage intuitif.

• Enregistrement automatique des données et export via clé USB, permettant la traçabilité et la conformité réglementaire.

• Bouton d’arrêt d’urgence et indicateurs de cycle, de fonctionnement et d’anomalie pour garantir la sécurité des opérateurs.

 Alimentation et consommation

• Alimentation électrique : 220–250 V, 50/60 Hz.

• Carburant : Diesel avec réservoir intégré de 500 litres.

• Vitesse de combustion : 50–75 kg/h, adaptée aux besoins quotidiens d’un hôpital, d’un centre de santé ou d’un laboratoire.

• Panneaux isolants de 50 mm superwool pour réduire la déperdition thermique et augmenter la sécurité externe.

• Conception avec cheminée de section adaptée pour assurer un tirage optimal et limiter les émissions.

 Une solution pensée pour l’Afrique de l’Ouest

Cet incinérateur s’inscrit pleinement dans les politiques publiques visant à :

• améliorer la gestion des déchets hospitaliers,

• limiter les risques sanitaires,

• et respecter les normes internationales en matière d’émissions polluantes.

HICLOVER, fort de son expérience auprès des hôpitaux, ONG et organismes internationaux (ONU, OMS, etc.), propose des solutions clé en main : formation des opérateurs, mise en service et assistance technique.

 Contact et informations

Pour en savoir plus ou demander un devis personnalisé pour votre établissement au Bénin ou ailleurs en Afrique :
Site web : www.hiclover.com
E-mail : sales@hiclover.com

 Mots-clés SEO inclus

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